Utilizing connected factory technologies like IoT, AI and cloud computing manufacturers can achieve various goals such as real-time operational technology data for improved decision making. They may also reduce equipment downtime while automating processes.
Upgrades also include increased worker safety through system monitoring and the implementation of robotic components in dangerous jobs. Furthermore, connected factories offer greater flexibility when it comes to changing production rates or processes.
Real-time data
An effective, connected factory requires a robust digital ecosystem capable of sharing information seamlessly among humans, machines and sensors. Such an ecosystem enables manufacturing teams to maintain optimal production levels while self-correcting for quality issues resulting in higher profitability and ultimately greater profit.
Real-time data collection from factory edges is sent directly to a central server immediately upon collection, eliminating lag time for users to access what they need and acting quickly without losing sight of what’s happening on the shop floor.
Predictive models can use this real-time data to enhance machine performance and lower service-related costs, helping prevent costly equipment failures, cutting maintenance costs and increasing machine uptime. A connected factory system also offers improved supply chain management through tracking capabilities as well as increasing worker safety by eliminating manual processes containing hazardous tasks.
Automation
Automation can be one of the best ways to enhance a connected factory solution, helping reduce operational costs by cutting downtime and increasing productivity. Furthermore, automation enhances data collection to give a clearer picture of what is taking place on the factory floor.
Connected factories must be designed to minimize equipment-related issues and ensure that all components communicate efficiently, which requires low latency and device coordination. However, complicated supply chains can prevent manufacturers from meeting this goal without access to appropriate technology – companies like Celona provide private 5G wireless solutions which offer predictable performance and reliability for connected factory models.
Other upgrades that can improve a connected factory model are remote monitoring systems and enhanced communication channels. These upgrades make it easier to detect and address problems, leading to more efficient production. Furthermore, these enhancements ensure worker safety as well as improve product traceability.
Safety
Connected factory solutions offer businesses significant safety advantages, by automating dangerous manufacturing processes and relieving employees of potentially dangerous situations and decreasing workplace accidents. Furthermore, smart systems make it simple to identify potentially unsafe operations before an incident takes place.
Operational Effectiveness (OEE) can also be enhanced through connected factory solutions, thanks to sensors located on machines transmitting data back to a central platform for analysis by operators who then can use that information to enhance availability, quality and productivity in their business operations.
To maximize the benefit of your connected factory, seek a solution with an integrated suite of software applications that leverages cloud computing to transfer data between devices and the cloud. Furthermore, consider investing in a secure communication network with guaranteed performance and coverage – alternative solutions such as using best-effort Wi-Fi could leave businesses exposed due to blind spots and reliability issues.
Security
With their network of low-power, long-range wireless sensors working quietly in the background, connected factory solutions provide real-time data for alerting and monitoring purposes. Simplified data collection via APIs, serial Modbus gateways, or PLC direct drivers ensures only actionable information reaches control systems.
An uninterrupted flow of data allows factory workflows to adapt seamlessly, eliminating ineffective procedures, capacity attrition, and wastefulness while optimizing energy consumption and increasing production flexibility.
Smart factories increase IT and OT system vulnerability to cyberattack, making cybersecurity a top priority when planning connected factory solutions. To safeguard IT and OT systems against threats, cybersecurity must be prioritized during implementation – including assessing equipment type, choosing connectivity options, and creating breach response procedures. Celona’s LV Connector simplifies this process by seamlessly connecting to MES, maintenance alerting systems or PLC Direct Drivers using secure cloud infrastructure – helping ensure smooth integration.
Deepak Wadhwani has over 20 years experience in software/wireless technologies. He has worked with Fortune 500 companies including Intuit, ESRI, Qualcomm, Sprint, Verizon, Vodafone, Nortel, Microsoft and Oracle in over 60 countries. Deepak has worked on Internet marketing projects in San Diego, Los Angeles, Orange Country, Denver, Nashville, Kansas City, New York, San Francisco and Huntsville. Deepak has been a founder of technology Startups for one of the first Cityguides, yellow pages online and web based enterprise solutions. He is an internet marketing and technology expert & co-founder for a San Diego Internet marketing company.